There are detailed tutorials for using each of these materials so before deciding which method to use, think about your budget, how much time you have to dedicate to the costume, how long the armor needs to last, and the kind of mobility you will need before you choose a method. You can get it at most hardware or Automobile stores. If you want movie replica quality then go with Resin/fiberglass. Fiberglass armor almost always looks better than the foam suits but it can be uncomfortable to wear all day unless you cast it out of some kind of lighter material. In addition, you will be doing a lot of filling, sanding, and detailing to make your armor look realistic. Using cardstock to piece together the pepakura armor and then covering it with resin and reinforcing it with fiberglass makes it very strong and durable. Resin & Fiberglass are another common material used to create armor. You can purchase EVA foam rolls at Walmart, Home Depot, and a few auto stores.

If you want something cheap and easy that will impress most people, then foam is your friend. It is not as durable as resin/fiberglass armor but it is has more mobility. EVA Foam (also called Anti-Fatigue Foam) is soft, easy to use, and cheap. What Materials are best to use to make armor using Pepakura? Answer: The most common materials that people use to build Pepakura armor are EVA Foam and Resin (also called Fiberglass). You can find anything from the armor to the weapons to the vehicles already designed for you.

One is called the and the other is called the 405th. Google “Iron Man pepakura files” and you’ll get a bunch of great designs that are ready to print and build!) There are a couple databases of Pepakura Files for Halo Armor. Just try a google search for the name of the costume you want to make and “pepakura files” and you’ll find a bunch (ex. Some are free and some designers ask a small fee to use their files. Where can I find Pepakura files? Answer: All over the web! Pepakura is popular and you can find pre-made designs all over the web and costume forums. However, if you want to edit or modify other people’s designs and save them then you will have to purchase a license, which is only $38 and never expires. You can download a Free version that will allow you to see pepakura files and print them. Is highly recommended as a reputable pepakura software source. What is Pepakura? Pepakura is a software that takes 3D models and allows you to print them out so that you can cut out the parts and assemble them like a 3D puzzle. If you want to make an Ironman suit, replicate costumes from Halo, Star Wars, or any sci-fi armor or if you want to create cosplay weaponry then you will want to know a little about Pepakura.

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